Levelling Machines

KOHLER - GERMANY

KOHLER was founded almost 60 years ago and has been shaping the industry for decades with numerous leveling technology innov ations. They level sheets under contract and perform levelling trials in their fully equipped, state - of - the - art levelling center. They provide customized solutions to the customers to meet their needs. Levelers from KOHLER produce optimum leveling results that increase sheet metal processing quality and productivity. Highly productive and consistently reliable machi nes from KOHLER provide consistent cost - effectiveness over the long - term.

STRIP FEEDING LINES

KOHLER develops and produces strip feeding lines for presses, automatic stamping machines, and cut - to - length lines. These lines cater to various industries, inclu ding steel service centers, mechanical engineering firms, and the automotive industry. KOHLER ’ s strip feeding lines ensure optimum leveling precision for sheet metal working. These lines are designed to meet your exact needs, from coil handling to the roll er feeder.

PART LEVELING MACHINES

KOHLER is a pioneer in innovative leveling technology. They develop and produce part leveling machines that play a crucial role in metal fabrication. These machines are designed to flatten and de - stress sheets and part blanks. Their primary goal is to achieve optimum leveling results and excellent efficiency.

Peak Performer Part Leveling Machine

The Peak Performer part leveling machine from KOHLER reliably and precisely levels and relieves stress from sheets and part blanks. Your downstream production processes benefit from higher quality leveled parts and sheets, as there's no need for time-consuming, manual rework. KOHLER's part leveling machines have no hydraulic systems whatsoever, which means that coupled with their excellent energy efficiency, they play an active role in saving resources in industrial sheet metal processing. KOHLER is breaking new ground and confirming its position as the market leader with its use of direct drives and electromechanical dynamic leveling gap control in hydraulic-free part leveling machines. The KOHLER Peak Performer part leveling machines level sheets that are 0.2 to 66 mm thick.

Part levelling is very important in metal fabrication. The sheet metal and plate that gets delivered to a metal fabricating company looks flat enough. But looks can be deceiving, and that is especially true with metal. What might seem flat at first is likely to lose its flatness during fabricating. This makes sense when you consider what happens to the raw material before it’s delivered to the shop. Sheets and plates come from the mills in coils. In metal service centers, these coils are uncoiled, straightened, and finally cut to length. Although the sheets appear to be flat, they still have stress inside. (The stress is evident in the material’s grain.)

The Peak Performer 130P.2000 impresses with forward-looking features and guarantees optimum leveling results as well as flexibility, reliability and low operating costs. One of the decisive factors here is the ultra-modern servo-electronic machine concept and the complete absence of any hydraulics. This fact was one of the reasons why DEUMU opted for a KOHLER Peak Performer.

Part levelling machines for light laser and stamped parts is used in precision leveling of small and medium-size parts. Excellent leveling results are achieved through the use of small leveling roller diameters, optimum roller spacing, and extra-wide supporting rollers. It precisely and reliably levels all conventional materials thanks to its patented dynamic leveling gap control. The servo electronic machine concept operates entirely without hydraulics. The leveling rollers and supporting rollers are quick and easy to clean with the advanced cleaning system developed by KOHLER. The machine offers further benefits such as reversible leveling rollers, pinch point prevention, extra-wide supporting rollers, and intelligent return feed operation.

The part levelling machines with roller bending for targeted elimination of edge or center waves typically used for perforated sheets and panels. This type is ideal for eliminating edge and center waves by pre-bending the leveling rollers using a wedge system which can individually or collectively adjust the lower supporting roller blocks. The varying lifting and lowering results in controlled pre-bending of the leveling rollers. The modern machine concept also works without any hydraulics – like all KOHLER part leveling machines.

Product highlights:

Servo-electronic machine concept without hydraulics
Electromechanical dynamic leveling gap control (patented)
Advanced cleaning system
Reversible leveling rollers (patented)
Innovative control system
Predictive maintenance