Grinding & Brushing Lines

SURFACES FINISHING LINES FOR METAL SHEETS AND COILS

SANTIOLI SRL is an Italian company that designs, builds, and provides help for brushing and polishing lines used to finish aluminum and in oxidable steel in coils and sheet metal. With the use of surface finishing technologies, sheets and coils with satin, brushed Scotch Brite, and Duplo finishes that are all covered in adhesive plastic can be produced. The SANTIOLI lines are synonymous with QUALITY, HIGH PERFORMANCE AND RELIABILITY.

Some of innovations:

contact roller increased in diameter, it allows having a greater working surface. Engines powers installed for greater stability. reinforced structure with increased mass for vibration reduction and better quality of metalworking. Automatic control of the belt for its positioning and centering helps to machine stops reduction due the belt coming out. Billy-roll in hardened tungsten, it helps to eliminate damages to the material where it is not processed. brush changing time in 10 min. Locking system for doors and accesses to the machine it guarantees safety for operator and control of activities.

The equipment is divided into 2 categories:

COILS line that is completed with grinding and brushing heads. Usually it is about 3-5 heads. We do not offer decoiler or recoiler, but can advise our partners.

SHEET line can be completed with, Uploading system for sheets, Infeed roller conveyor, Grinding or/and brushing heads, Intermediate roller conveyor, Laser laminator, Outfeed roller conveyor, Unloading system for sheets

Santioli SRL product series are PHOENIX, SAGITTA & CERBERUS

The Phoenix series grinding and brushing lines are finishing lines developed for processing heavy materials, with enormous thicknesses, while retaining a high degree of quality. The strongest line available is the Phoenix series, which can withstand any kind of rigorous machining.

The Phoenix series grinding and brushing lines are for the Thickness of stainless steel 1 – 45 mm; Thickness of aluminum 1-500 mm

brush oscillation between 0 and 700 rpm. Automatic amplitude oscillation between 0 and 10 mm. The contact roller's diameter is 320 mm. Brush roller: 210–450 mm. The satin-finishing machine's engine may produce up to 190 KW. Brush engine power up to 55 KW. Phoenix weighs 9,500 kg in its head. software that is connected to the machine and the operator to share information. Reduced human error using auto-learning software. assistance program that uses PLC to provide direct support. Help and automatic change of the satin belt. 40% less intervention time when using automatic program support instead of a brush change. High-performance, eccentric system. Grinding brushes automatically without pausing production.

The manufacturing lines of the Sagitta series are built for quick processing, frequently of light materials, ensuring perfect quality while adhering to high processing rates and manufacturing cycles. Which suitable for Thickness of material 0,6 – 10 mm

Brush oscillation between 0 and 680 rpm. Automatic amplitude oscillation between 0 and 10 mm. The contact roller's diameter is 320 mm. Brush roller: 210–450 mm. The satin-finishing machine's engine may produce up to 75 KW. Brush engine power up to 35 KW. 7200 kg is the Sagitta head weight. software that is connected to the machine and the operator to share information. program that learns automatically and minimizes human error. program of assistance with PLC providing direct support. Help and automatic belt replacement. Replace outdated systems with cutting-edge ones that save 40% of intervention time. High-performance, eccentric system. Grinding of brushes automatically without halting output.

The CERBERUS series lines are small and made to fit into tight places while still offering great performance, power efficiency, and finishing quality. It is perfect for handling light materials and considering little energy usage. Which suitable for Thickness of material 0,6 – 6 mm. The maximum power of the polishing head (30 kW) and the brushing head (22 kW) of the CERBERUS series. This type of module includes three little heads and auto-learning algorithms to assist reduce human error. program of assistance with PLC providing direct support. Help and automatic belt replacement. Brush replacement with automated software assistance. High-performance, eccentric system. Replace outdated systems with cutting-edge ones that save 40% of intervention time.