Tube Laser Cutting

Tube laser cutting machines provide a fast, accurate, and highly automated method for processing metal tubes, pipes, beams, and profiles. Using CNC controls and advanced laser technology, these machines can produce holes, slots, notches, contours, mitre cuts, bevels, and complex connection geometries in a single production cycle.

During the cutting process, the machine securely holds, positions, and rotates the material while the laser follows the programmed cutting path. This enables accurate processing across the complete circumference of the tube or profile.

Tube laser cutting systems can process round, square, rectangular, oval, open, and special profiles manufactured from materials such as carbon steel, stainless steel, aluminium, copper, brass, and other compatible metals.

YES Machinery supplies advanced tube laser cutting machines from BLM GROUP, Italy. The available range includes solutions for small and medium-sized tubes, large structural profiles, high-volume production, and combined tube-and-sheet processing.

Uses of Tube Laser Cutting Machine

●    Offers high cutting accuracy, reducing the need for extra finishing. 
●    Faster production enabled by the fiber laser technology. 
●    Lower operating cost owing to the use of an energy-efficient laser source. 
●    Compatible with tubes of different shapes such as round, square, rectangle, and other custom models. 

Applications

The 3D laser tube cutting machines find their application across industries such as, 

•    Structural steel fabrication
•    Construction
•    Automotive manufacturing
•    Commercial and industrial vehicles
•    Aerospace
•    Furniture manufacturing
•    HVAC manufacturing
•    Agricultural equipment
•    Fitness equipment
•    Medical equipment
•    Material-handling systems
•    General metal fabrication
•    Subcontract manufacturing
•    Architectural metalwork
•    Energy and infrastructure projects

No doubt, 3D laser tube cutting machines are revolutionizing the design and manufacturing  of steel structures. Due to their efficiency, versatility and precision, these fully automatic laser cutting systems make possible applications that are very difficult to achieve with traditional technologies.

BLM GROUP offers a wide range of machines for 3D laser cutting of tubes, profiles and beams; from a minimum of 12 mm to a maximum of 610 mm in diameter..

In modern steel structures, the choice to use 3D laser machines to produce structural components makes  complex architectural projects feasible.

Today it is not uncommon to find many different processes on a single detail such as slots, holes, bevels and geometries cut with various shapes.

With traditional processes, creating such complex parts would require several dedicated systems and multiple operators, but with 3D laser cutting, they can be completed in a single step, without rework and with significantly superior precision and quality.

Furthermore, in the creation of structural joints, the cutting geometries necessary to create the joint  where pipes and beams connect can be extremely complex.

Added to this difficulty is welding which brings with it many problems in terms of processing times and quality of execution.

Thanks to 3D laser cutting it is possible not only to make the notches required by the geometry of the joints, but also to make the chamfers according to the correct inclination to guarantee the penetration of the welding filler material.

Using these innovative solutions for connecting pipes it is possible to significantly lighten the structure, saving  production costs and improving  sustainability.

PRODUCT MODELS 

BLM offers as 6 different standard models for Tube Laser cutting and a combined Laser system for Tube and sheet metal cutting. 

The smallest Model LT 5.10 cuts Round, square, rectangular tubes, with a 2D cutting head from Tube diameter ranging from 0.5”to 5”.With the TubeCutter cutting head equipped on the LT5.10, you will produce high quality parts. With automatic focus and integrated laser parameter management, there is no need for adjustments.

The next Model LT 7 cuts Round, square, rectangular tubes, open profiles , special sections with a 3D tube cutter  from Tube diameter ranging from 0.5”to 6”. With immediate production changeover LT7 is automatically ready for the next production batch. At the end of each batch, the loader, spindle , steady rest and intermediate supports automatically adapt to the new section to be cut, without ever interrupting the production cycle. 

The Model LT 8.2 cuts Round, square, rectangular tubes, open profiles , special sections with a 3D tube cutter  from Tube diameter ranging from 0.5”to 9.45”. With two independent loaders that can be freely positioned at the front or rear: bundle, step-by-step, single bar. Short part unloading, scrap conveyor, motorized tables in front and rear. You can decide the layout according to the available space, but above all, your production requirements.

The Model LT Fiber EVO cuts  Round, square, rectangular tubes, open profiles , special sections with a 2D tube cutter  from Tube diameter ranging from 0.5”to 6”. With thousands of successful applications in every production area, this is the winning solution for cutting tubes. Offering best in class engineering performance , ease of use and flexibility to process closed, open or special shaped tubes is combined in the compact footprint of the LT FIBER Evo. 

The Model LT 12 cuts  Round, square, rectangular tubes, open profiles , special sections with a 3D tube cutter  from Tube diameter ranging from 0.5”to 12”. With the choice of scrap efficiency mode, you can limit the waste as much as possible. The spindle fits into the chuck to cut the bar end. This reduces the scrap to only 113 mm.

The Model LT 14 / LT 24  cuts  Round, square, rectangular tubes, open profiles , special sections with a 3D tube cutter  from Tube diameter maximum to 14”or 24”. The advantage of laser cutting on large diameters and thick materials includes considerably lower cost per part and improved part quality compared to other technologies whether it is plasma or oxy fuel. The machining precision is always in line with the required tolerances and there is no need to make adjustments later, which saves time when quality is always under control.

The LC 5 on the other hand , is a combined Tube and sheet metal laser cutting machine , capable to work with sheet sizes 236”x 79”and tube diameter upto 4.72” and a bundle loading length upto 21”.

The machine offers Immediate switch over from Tube to sheet and vice versa. There is no need to reconfigure or retool the machine, so you use every minute for production and optimize your investment. 

BLM also offers inhouse made best Tube cutting software called ArTUBE. ArTube is the BLM GROUP CAD/CAM software for drawing, manipulating, and designing tubular parts. From the idea to the part program in a few simple clicks.

ArTube is the most complete CAD/CAM, dynamic and adaptable to your specific needs. It's the 20+ years of experience that makes the difference. The fact that ArTube is software designed specifically for tubes gives you a wide range of technology options and unparalleled attention to detail. 

A tool is effective when it is easy to use. This is why ArTube combines outstanding performance with a user-friendly and engaging interface, making part design a convenient and effective experience. Set options right from the drawing to optimize the working process and obtain the best possible cutting quality by exploiting the synergy between ArTube and BLM GROUP machinery.

You can also save time with ArTube. Through automatisms and advanced artificial intelligence, you can import 3D files and effortlessly generate the corresponding part program. Just one click.

And simplify your work processes and re-engineer your parts by combining the worlds of laser cutting and tube bending in ArTube.

Still searching for the best laser tube cutting machine? Then it’s time you availed yourself of our service. Our promises aren’t mere words, but actions that guarantee that you get the right product. Contact us and explore our quality range of tube laser cutting machines.  

Please come visit our showroom for a demo section and know more about the product directly from the experts. Mail: sales@yesmachinery.ae Ph:  +971 54 279 1581